Turn-key PCB assembly services in prototype quantities or low-volume to mid-volume production runs

Batteries and cell characteristics

Batteries are a cheap, small, and relatively safe way of having a portable energy source. There are many types of batteries with different characteristics and uses. Probably many of you heard the terms battery and cell referring to the same. But from a technical perspective, these are different things – a cell is a single unit that houses a single chemical reaction and produces electricity. At the same time, a battery is a pack of cells.

Nominal cell voltage and battery voltage

For instance, a single AA battery can be called a cell because this is a single unit where a single chemical reaction generates a voltage of 1.5V. Still, car lead-acid battery has six cells producing 2.0V each while all battery produces 12V. The first important thing to remember is that a single cell can produce a specific nominal cell voltage that depends on a chemical reaction. In contrast, the battery voltage is a combined voltage of multiple cells connected in series (or parallel).

Cell capacity

So we know that battery characteristics directly depend on the characteristics of cells inside. The second important parameter of batteries is cell capacity, which is measured in amperes-hours. On smaller batteries, there are mA/h used as capacity is relatively small like comparing to car batteries. So what is a cell capacity? This is a certain amount of current supplied before cell voltage drops below predefined threshold – or simply speaking, the amount of energy released before the battery dies or discharges. If we take a simple AA battery of 1.5V, which is rated about 1000mA/h, so this means that the battery can supply continuous 1A current for one hour before it dies and voltage drops to like 0.9V (Alkaline battery). Usually, battery capacity is tested for a longer time, like in 20-hour duration. If the battery is rated 1A/h, so it should provide a constant 50mA current for twenty hours. If the battery is drained more quickly, you can assume that capacity is less than the label shows.

The power density of cell

This parameter tends to be very important today as all electronic equipment shrinks; power demand grows because of growing functionality. Batteries have to integrate into smaller devices and provide more power. This is a real headache for scientists on how to put more energy into less space. So cells are characterized with another parameter – power density, which means capacity per unit weight. Cheapest batteries like carbon-zinc have the lowest power density of all cell types, while higher power density belongs to Lithium-ion polymer batteries.

Discharge curve of battery cell

Capacity and power density can’t give a clear view of battery quality. The fact is that when the battery discharges, its voltage drops over the cell’s life. Different types of cells have their own discharge curves. Like alkaline batteries have a linear drop of voltage overall discharge time. Having linear characteristics is easy to determine how much battery is discharged, but some devices require a constant voltage to operate normally. So other batteries have sharp dropping characteristics. This means that voltage drops at some point when it is discharged. And it is hard to determine how much battery is discharged.

The internal resistance of the cell

Resistance is present everywhere where electric current flows. Battery cells aren’t an exception. Every cell has its own internal resistance. When current is drawn out of the cell, some voltage drops across this internal resistance. So every battery cell can be modeled as an ideal voltage source and resistor connected in series. Internal resistance is an important parameter because it determines the maximum rate at which power can be drawn from the cell. The higher current flows through a resistor; the more heat is produced due to resistance. If this current is too big, then it can melt the insulation, wires, and others. So the same is with batteries. For instance, lead-acid car batteries have low internal resistance, so they are ideal for releasing huge amounts of current during starting motor. On the other hand, if alkaline batteries are used in the flash cameras, it takes time to charge the flash capacitors. It cannot charge instantly, as it would result in heat. And of course, any kind of battery doesn’t like fast discharge due to chemical reactions. A short circuit of batteries can damage batteries, while some types may even explode.

Rechargeability of cells

So there are two types of batteries: rechargeable and not. Both of them are used today because of differences in cost, technology, and purposes. As all batteries are made of toxic chemicals, using rechargeable cells is more plausible, but using rechargeable batteries is not always an issue. Some non-rechargeable batteries still have higher power densities than rechargeable can give. And of course, cost. Rechargeable batteries are more expensive, but it seems that this difference is shrinking.

One Comment:

  1. Pingback: Electronics-Lab.com Blog » Blog Archive » Batteries and cell characteristics

Leave a Reply